UK Buyer Reliability Guide3 Known Faults Documented

Smart Fortwo (451) Common Problems & Reliability

The second-generation Smart Fortwo (Type 451) addressed many of the original's flaws, offering a slightly longer wheelbase for a marginally better ride and replacing the fragile Mercedes engines with much more robust 1.0-litre Mitsubishi units (both naturally aspirated and turbocharged). In the UK, it remains an exceptional urban commuter, offering decent reliability and incredibly low running costs. The automated manual gearbox is still somewhat slow but vastly improved over the 450. It is the sensible choice for city drivers who want the iconic Smart footprint but need dependable daily reliability.

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Generation Periods
3
Known Issues
2
Critical Faults
1
Moderate Issues

Select a Model Year Period

Detailed fault breakdown, symptoms, and estimated repair bills by production year.

Most Common Smart Fortwo (451) Faults & Repair Costs

High Risk

MHD Drive Belt Failure

Est. Cost£200 (belt) to £2,500 (engine rebuild)

The Mild Hybrid Drive system uses a belt to start the engine and drive the water pump. If the belt snaps, the engine will overheat almost instantly, often warping the head.

Warning Signs:

Battery light on dash, Engine temperature warning, Sudden loss of power

Moderate Risk

Clutch Actuator Failure

Est. Cost£300–£600

The actuator that operates the clutch can seize or wear out, leading to jerky gear changes or failure to select drive.

Warning Signs:

Jerky pull-away, Slow gear changes, Car stuck in neutral with "3 bars"

High Risk

SAM Unit Corrosion (Water Ingress)

Est. Cost£500–£1,000

In the UK, water can enter the cabin via the door seals or heater intake and track down to the SAM unit (located in the passenger footwell).

Warning Signs:

Lights coming on by themselves, Dead battery, Non-start issues

Essential Pre-Purchase Step

Buying a used Smart Fortwo (451)? Always check for hidden finance and write-off history.

Mechanical problems are only half the battle. Over 1 in 3 UK used cars checked have unpaid finance or accident write-off records that could cause you to lose the car or thousands in value.

Inspection Checklist for Smart Fortwo (451) Buyers

Check the automated manual gearbox for hesitation; while improved, the clutch actuator still requires periodic electronic adjustment and lubrication.
Listen for a rattling noise on startup from the 1.0-litre Mitsubishi engine, which can indicate timing chain wear on high-mileage examples.
Inspect the panoramic roof (if fitted) for crazing or cracking in the polycarbonate material.
Check the operation of the air conditioning; condenser failures are common due to stone damage at the front of the car.
Look for dampness in the boot area, as the rear window seals can leak over time.
Ensure the heater blower motor operates smoothly; they are prone to squeaking and failing, and replacement is awkward.