Structural rust in sills, floors, subframe mounts and A-post bases
SeriousBodywork & RustDespite the joke that rust-proofing was the only thing BL got right on the Allegro, the marque reality is that sound bodyshells are the scarce resource: British Classic Cars' checklist names sills, floors, subframe mounts, inner wings and the base of the A-posts as the rot points, and warns structural repair sections are limited. Classic & Sports Car adds that supplies of new front wings are drying up so rusty wings need costly repair, and Auto Express records how BL dealers were issued a service bulletin showing where to drill holes in the boot floor to let water out — a factory admission of water ingress that still condemns many cars today. Condition before specification is the rule: pay for a dry shell and put up with the wrong trim rather than the reverse.
Rust bubbling along the outer sills and door bottoms, Soft floors and boot floor, especially around the drilled-drain fix, Corrosion at the subframe mounting areas and the base of the A-posts, Front wings that flex or have filler along the lower lip
- Inspect sills, floors, subframe mounts, inner wings and A-post bases with a probe and torch
- Check the boot floor for the factory drain-hole modification and how thoroughly it was dealt with
- Value a dry shell over a rare trim — front wings and trim are increasingly hard to source