Chassis Powder-Coating Failure and Corrosion
ModerateBodywork & RustThe Seven's mild-steel spaceframe chassis is protected by powder coating, but the coating chips easily from stone strikes and, once breached, the steel can rust from the inside out. Corrosion typically starts at welds, joints and suspension mounting points where salt and moisture become trapped, and untreated chips can perforate the chassis tubes - an MOT structural issue and an expensive repair. Caterham advises that any repaired chassis section must be re-rust-proofed, because the repair breaks the original powder-coat protection.
Rust spots or bubbling powder coating on chassis tubes, Corrosion at suspension mounting points, MOT advisory or failure on body, chassis or structure
- Get the car on a ramp and inspect the full chassis, especially inner tubes and welds
- Check suspension mounting points and footwell areas for soft or holed metal
- Ask whether any chassis repairs were professionally rust-proofed