Plastic Secondary Timing Chain Tensioner Fracture and Camshaft Mis-timing
SeriousEngineEarly 4.0-litre AJ-V8 engines (AJ26S and AJ27S) in the X308 Daimler Super V8 were fitted from the factory with plastic-bodied secondary camshaft timing chain tensioners. Over time, engine oil heat cycles and mechanical fatigue embrittle the nylon plastic bodies and slipper shoes. The plastic body cracks or breaks away completely, allowing the timing chain to slacken and jump sprocket teeth on startup. In the worst cases, the camshaft skips multiple teeth, causing the valves to strike the pistons and destroying the cylinder head. Upgrading to robust metal-bodied third-generation tensioners with shorter bolts is an essential preventative modification.
Sharp metallic clattering or rattling noise from the front engine timing cover on cold startup, Check Engine warning light illuminated accompanied by camshaft position correlation trouble codes, Rough, uneven engine idle with intermittent misfiring across one cylinder bank, Sudden non-start condition with the starter spinning unusually fast due to lost compression
- Inspect vehicle service history for written invoices detailing metal tensioner replacement
- Remove the right-hand camshaft cover to visually inspect tensioner body colour (plastic is orange/cream, metal is silver alloy)
- Listen attentively during a cold engine start for any momentary chain slap or rattle
- Check the engine sump for plastic fragments if the tensioners have ever broken up