Totally Integrated Power Module (TIPM) Internal Relay Failure
SeriousElectrics & ElectronicsThe Totally Integrated Power Module (TIPM) located in the Nitro's engine compartment serves as an integrated fuse box and microprocessor-controlled power distributor. Internal micro-relays soldered onto the multi-layered circuit board—particularly the fuel pump relay, horn relay, and windscreen wiper relay—suffer internal contact pitting or sticking. When the fuel pump relay fails closed, it continuously powers the tank fuel pump with the ignition off, draining the battery overnight. If it fails open, the engine cranks indefinitely without starting or cuts out suddenly while driving.
Engine cranks normally but fails to start due to lack of fuel pressure, Flat vehicle battery overnight caused by the fuel pump or blower fan continuing to run with ignition off, Uncommanded electrical behaviour such as windscreen wipers activating spontaneously or horn sounding intermittently
- Listen at the fuel filler neck after switching the ignition off to confirm the in-tank fuel pump ceases running immediately
- Inspect the engine bay TIPM fuse box for signs of water ingress, corrosion around pins, or aftermarket relay bypass wiring
- Test all electrical accessories including electric windows, door locks, exterior headlights, and horn for proper operation