1.5 / 1.6 TDCi Fuel Injector Failure & Leaking Copper Sealing Washers
SeriousFuel SystemThe Continental piezo injectors suffer from electronic coil breakdown and erosion of the copper combustion sealing washers, allowing hot combustion blow-by gas ("black death" carbon tar) to bake around the cylinder head.
Chuffing steam-train sound from under bonnet when idling, Diesel fuel or exhaust fumes entering cabin through heater vents, Engine cutting into limp mode under load with flashing glow plug light
- Remove plastic engine cover and inspect base of injectors for bubbling black tar residue
- Listen for rhythmically chuffing injector leak noise