Front Cross-Member Internal Corrosion Perforation
SeriousBodywork & RustThe Avenger's front cross-member is a critical boxed structural component that supports the engine and locates the lower front suspension control arms. Road spray, moisture, and road salt thrown up by the front wheels enter the internal cavity through manufacturing drain apertures. Mud accumulates inside and holds dampness, causing the cross-member to corrode through from the inside out while often appearing outwardly sound until subjected to an MOT examiner's hammer or tap test.
Dull, thudding response when gently tapping the lower face of the cross-member with a small hammer, Flaking rust scales or visible perforation around front lower wishbone mounting bracket welds, Front-end steering vagueness or creaking noises when turning under braking
- Perform a thorough tap test along the entire length of the front cross-member box section
- Inspect inside the engine bay around the steering rack mounts and cross-member attachment bolts for stress cracks
- Examine inner wing boxing panels and front chassis leg junctions for previous MOT patch repairs