Inboard Rear Brake Caliper Seizure and Fluid Overheating
SeriousBrakesUntil mid-1993, all XJS models utilized inboard rear disc brakes mounted directly to the differential housing within the rear suspension subframe. Due to their close proximity to the hot differential and exhaust pipes, the brake calipers suffer from extreme heat soak, boiling brake fluid, and hardening hydraulic piston seals. Road grime and inaccessible location mean the calipers frequently seize, while differential output shaft oil leaks saturate the brake pads, causing severe brake fade, handbrake failure, and requiring a laborious complete rear subframe drop to repair.
Weak handbrake that fails to hold the car on a gradient, failing the annual UK MOT test, Spongy brake pedal and smoke or burning smell emanating from beneath the rear center of the car, Severe loss of rear braking efficiency and brake fluid weeping down the differential casing
- Inspect the inboard brake discs and calipers through the rear subframe with an inspection torch for oil contamination
- Check service history to see if the rear axle cage has been dropped for a comprehensive brake caliper overhaul
- Confirm the vehicle build date; late 1993 to 1996 models feature easily serviced outboard rear disc brakes