Structural corrosion (sills, door bottoms, wheelarches, floor pans)
SeriousBodywork & RustCorrosion is the XJ's biggest enemy and the most likely reason these cars disappear from UK roads. Octane reports that door bottoms, sills and wheelarches go frilly and that more serious problems lurk underneath, while Hagerty notes moisture collects behind the rocker panels and rear quarter panels — structural areas on the unibody — and later models are especially prone to rust in the pinch welds at the bottom of the doors. Floor pans can rot out, particularly where a leaky windscreen or heater core has not been addressed. Left untreated, this is structural corrosion and can be uneconomical to repair on a low-value classic.
Bubbling paint or holes in door bottoms, sills and wheelarches, Soft or holed floor pans felt through the carpets, Visible rust in the pinch welds at the bottom of the doors, Structural corrosion found underneath on a ramp inspection
- Probe the sills, door bottoms and wheelarches with a screwdriver for soft or holed metal
- Inspect the pinch welds at the bottom of the doors for bubbling and rust
- Lift the carpets and check the floor pans for holes or weld-in repairs
- View the car on a ramp to inspect the chassis and structural areas underneath