Hybrid Inverter Intelligent Power Module (IPM) Solder Fatigue
SeriousElectrics & ElectronicsOn RX 400h models, the solder joints on the transistors within the Intelligent Power Module (IPM) of the hybrid inverter can fail under thermal cycling. This triggers the Check Hybrid System warning, illuminates master warning lamps, and forces the vehicle into limp-home mode or causes an immediate loss of motive power. While covered by major UK safety recalls (DVSA recalls R/2011/076 and R/2013/088), unserviced or second-hand replacement inverters can still fail if the inverter cooling system is degraded.
Check Hybrid System message displayed on the multi-information display, Amber master triangle warning light illuminated on the instrument cluster, Sudden loss of motive power and vehicle entering failsafe limp-home mode, Diagnostic trouble codes P0A94 (DC-DC Converter Performance) or P0A7A stored
- Inspect Lexus UK service records to verify recall R/2011/076 or R/2013/088 was completed
- Look into the hybrid inverter coolant expansion tank to verify active coolant turbulence with ignition in READY mode
- Check that the inverter auxiliary electric water pump is humming quietly and not vibrating or seized