Rear Sill Cavity and Drain Hole Structural Corrosion
SeriousBodywork & RustCorrosion in the rear sills and lower wheel arches is the single most common cause of structural failure on early Mk1 MX-5s in the UK. Rainwater flowing off the folding soft-top collects in a plastic rain rail channel that directs water into two internal drain tubes located behind the seatbelt towers, discharging through the lower sills. In the UK, pine needles, leaves, and road dirt clog these tubes. Trapped water overflows into the enclosed rear sill cavities, where it sits against bare internal steel, rotting the structural sills and rear wheel arch seams from the inside out. Decent-looking exterior paint often conceals crumbling structural rot.
Paint bubbling and flaking on the lower rear sill directly ahead of the rear wheels, Wet or damp carpets behind the seats and inside the rear parcel shelf area, Sloshing water sound from inside the sills under heavy braking or acceleration
- Pour water into the soft-top rain rail behind the hood and confirm it drains freely onto the ground ahead of the rear tyres
- Probe the underside of the rear sills and wheel arch lips with a wooden dowel or magnet to detect filler over rust