Traction Battery Cell Voltage Imbalance and Weak Cell Degradation
SeriousElectrics & ElectronicsWhile the ZE1 features an upgraded lithium-ion laminate pack over the ZE0, the lack of active liquid cooling means thermal stress from rapid motorway driving or repeated CHAdeMO fast charging causes individual cells to degrade unevenly. A single weak cell module with a voltage deviation greater than 50mV will cause the BMS to trigger Turtle mode prematurely or cause the state-of-charge percentage to plunge suddenly from 30% to single digits under moderate acceleration.
Sudden drop in displayed battery percentage under acceleration, Turtle Mode power limitation illuminated at moderate state of charge, Refusal to accept full DC rapid charge rate even in mild ambient temperatures
- Connect an OBD-II dongle and inspect cell voltage variance using LeafSpy (should be <30mV)
- Accelerate firmly up an incline at ~25% battery charge to verify voltage remains steady without plummeting
- Check dashboard battery state-of-health capacity bars