Crank and camshaft position sensor failure causes stalling and no-restart (recall R/2003/170)
SeriousEngineDVSA recall R/2003/170, launched 8 December 2003, names Primera cars built between 1 January 1999 and 30 September 2002 - 111,831 UK vehicles, which is effectively the whole 1999-2002 facelift range. The engine angle and position sensors in the management system can fail internally, causing the engine to stall and in the worst case making it impossible to restart. On a 20-year-old car the recall is long expired, the sensor itself is cheap but the diagnosis is not, and a hot car that cuts out and will re-start only after cooling is the classic symptom.
Engine cuts out when hot and will not re-start until it has cooled, Intermittent no-crank or long cranking with a flashing immobiliser lamp, Engine management light coming on with a crank or cam sensor fault code, Cutting and bucking at a steady cruising speed with no loss of electrics
- Drive the car until fully hot, stall it at the kerb, and try to re-start immediately - a hot no-start points straight at the sensors
- Check whether the 2003 recall was done while the car was current and budget for sensors and their wiring as a known job
- Have the fault codes read even with no warning light, because intermittent sensor faults log history
- Look at the sensor plugs and loom near the crank cover for oil contamination, which kills the sensors and their wiring