Fuel tank filler tube corrodes and leaks (recall R/2006/039)
SeriousFuel SystemThe DVSA recall notice for the first-generation X-Trail is explicit: the fuel tank filler tube can rust around its mounting bracket, the rot progresses through the wall and fuel can leak during refuelling. It affected 27,869 UK vehicles built between 1 June 2000 and 23 November 2004 - the whole early T30 range. Even where the recall was carried out, the repair replaced the tube rather than addressing the salt-trapped bracket area, so corrosion returns on cars kept on gritted roads, and the same rust attacks the boot floor and arches behind the liners.
Smell of petrol after refuelling or when the tank is nearly full, Wet fuel staining or crusty rust blooms around the filler neck behind the nearside rear arch liner, Fuel level dropping with the car parked and no leak under the engine, MOT failure or advisory for a fuel system leak
- Pull the nearside rear arch liner back with permission and inspect the filler neck and its bracket for flaking rust and holes
- Refuel the car slowly and watch the filler area, and smell for petrol around the rear arch when you finish
- Run the plate check on GOV.UK for recall R/2006/039 and ask for the invoice showing the tube was renewed
- Check the boot floor directly above the tank for damp and rust staining, which is where the leak shows first