Rear Electric Motor High-Voltage Cable Connector Corrosion ('Cablegate')
SeriousElectrics & ElectronicsOn Highlander AWD-i models, the high-voltage cable that delivers electrical power from the front hybrid inverter to the rear axle motor exposes its connector terminal housing to wheel spray, road salt, and dirt under the vehicle. Over British winters, galvanic corrosion degrades the braided shielding and terminal seal, resulting in AM radio static, hybrid system fault warnings, and loss of rear electric all-wheel drive.
Hybrid System Malfunction warning light displayed on instrument cluster, Buzzing or static interference on AM radio frequencies during acceleration, Vehicle reverts to front-wheel drive only with rear motor deactivated
- Inspect the high-voltage orange cable connector at the rear motor housing for white powdery aluminium corrosion
- Check Toyota dealer service records for application of the updated protective cover and dielectric sealing compound