2.0 and 2.2 D-4D Diesel Cylinder Head Gasket Failure
SeriousEngineEarly AD-series diesel engines (2.0 1AD-FTV and 2.2 2AD-FHV) fitted to 2009–2012 models suffer from cylinder head gasket failure. Unequal thermal expansion rates between the aluminium engine block and the cylinder head cause micro-fretting around the combustion fire rings. Combustion gases pressurise the coolant cooling circuit, forcing coolant out of the expansion bottle overflow and causing cabin heater air locks. Toyota UK offered goodwill engine replacements for up to 7 years or 111,000 miles.
White dried coolant stains and crusty residue surrounding the expansion tank cap and overflow pipe, Interior heating blows cold air intermittently when idling at traffic lights due to air locks, Engine coolant temperature gauge climbs abnormally high under sustained motorway driving, Excessive white vapour emitted from the exhaust during acceleration at operating temperature
- Examine the coolant expansion tank for oil film or active bubbles with the engine running at 2,000 rpm
- Check around the battery tray and expansion bottle overflow tube for dried pink coolant residue
- Review main dealer service records to see if the engine or cylinder head was replaced under Toyota goodwill