P80-platform sill and rear-corner corrosion
SeriousBodywork & RustOwners replacing sills on P80 cars (850, S70 and first-generation V70) describe right-hand sills that have simply disappeared behind the trim, with rust hiding in the box sections and chassis legs. The Volvo Owners' Club rust guide lists sill drain holes blocking and rot creeping forward to the front wing joint - the same failure pattern seen repeatedly on S70s at inspections. Structural corrosion in these areas is an MOT failure, and proper welding repairs run into four figures.
Bubbling or flaking paint along the lower door edge and arch seams, Old sealant or filler smears around the sill that hide patched holes, Damp carpet in the footwells from blocked sill drainholes
- Remove the plastic sill covers and press-test the metal along its full length
- Look through the wheel arch liner gaps for fresh underseal covering rot
- Check the boot floor pockets and battery tray for perforation