Common Problems with the
2002 Volvo XC90 (Gen 1)

We've identified 2 known issues that can affect the 2002 Volvo XC90 (Gen 1). 1 of these are serious faults that could be expensive to repair.

Known Issues

Serious

Moderate

Minor

The 2002 period has 1 more issue than the Volvo XC90 (Gen 1) average across all year periods.

All Known Issues

SeriousGearbox & Transmission

Heavy towing and long service intervals can leave the automatic box flaring, thumping or slipping under load.

Most affected: D5 auto, T6 auto, V8 auto

Estimated cost: £800–£2,500Affects: 2002–2014Often appears around: 90k-170k miles

ModerateSuspension & Chassis

The heavy nose wears front bushes, top mounts and drop links, giving the familiar XC90 knock over poor UK roads.

Most affected: All variants

Estimated cost: £250–£600Affects: 2002–2014Often appears around: 70k-130k miles

✓Check the gearbox properly on the D5 and T6 because a smooth cold test is not enough
✓AWD cars need proof the Haldex/DEM system still works and has been serviced
✓Listen for front suspension knocks because these heavy SUVs consume bushes and links
✓Test every seat, lock and tailgate function; small electrical faults add up quickly on a family car like this