1967 Sunbeam Tiger

Squeezing a 4.2-litre or 4.7-litre American V8 engine into an engine bay designed for a 1.6-litre four-cylinder Rootes unit severely restricted airflow. The factory radiator and cooling fan struggled in urban traffic or warm ambient temperatures, leading to rapid coolant boil-overs. Heat soak from the compact cast-iron engine also boils fuel in the carburettor float bowls, causing hot-start vapour lock. Most usable UK Tigers have been retrofitted with high-capacity aluminium radiators, electric puller fans, and custom air ducting, which prospective buyers should look for.

Symptoms: Temperature gauge rapidly rising into the danger zone when queuing in traffic, Coolant blowing out through the expansion tank cap and overflow pipe after stopping...

Est. repair cost: £450–£1,200

The factory Sunbeam Tiger electrical system relied on a minimalist Lucas design with only two central fuses protecting the entire car. Crucial high-load circuits—including the main headlights, sidelights, ignition coil, and dashboard illumination—remain completely unfused. Compounding this risk, wiring looms routed along the inner wing and bulkhead bake continuously beside the Ford V8 exhaust manifolds. Over decades, the PVC insulation becomes brittle and cracks. Any short circuit against the metal chassis causes the harness to melt rapidly, presenting an acute under-bonnet fire hazard.

Symptoms: Flickering dashboard instruments, headlamps, or ignition cut-outs on rough road surfaces, Smell of burning insulation inside the cabin or under the bonnet when headlights are active...

Est. repair cost: £350–£950

Underneath its V8 badges, the Sunbeam Tiger shares the unibody architecture of the Sunbeam Alpine. The extra 200 kg of engine, gearbox, and axle weight places substantial cyclic stress on the front suspension crossmember and chassis leg attachment points. Stress cracking can develop around the steering rack brackets and lower wishbone mounts. Furthermore, the usual British salt-rot points afflict the shell: outer and inner sills, floor pans, jacking points, and rear leaf-spring chassis hangers rot unseen, creating structural weakness that compromises roadholding and crash safety.

Symptoms: Hairline fatigue cracks visible in the steel around front crossmember mounting lugs, Wandering steering feel and imprecise steering response when transitioning through corners...

Est. repair cost: £1,800–£6,000

The Tiger uses a remotely mounted Girling vacuum brake servo (early MkIIA small chamber or later large chamber) to provide power assistance to the front disc and rear drum braking system. Over time, engine oil fumes and vacuum cycles degrade the internal rubber diaphragm and leather piston seals. Failure causes a sudden loss of servo assistance, resulting in an alarmingly heavy pedal. Furthermore, failed hydraulic seals allow brake fluid to be sucked directly into the engine intake manifold, generating dense white smoke while depleting master cylinder fluid levels without external leaks.

Symptoms: Extremely heavy, rock-hard brake pedal requiring immense foot pressure to stop, Brakes binding or 'hanging on' after releasing the pedal due to a sticking air valve...

Est. repair cost: £220–£500