Common Problems with the
1997–2001 Ford Puma (First Generation)

We've identified 4 known issues that can affect the 1997–2001 Ford Puma (First Generation). 1 of these are serious faults that could be expensive to repair.

4
Known Issues
1
Serious
3
Moderate
0
Minor

All Known Issues

Structural Corrosion (Rear Arches, Sills, Floorpan)

SeriousBodywork & Rust

The Puma most infamous fault. Rear wheel arches rot from the inside out, and sills, jacking points and the boot floor are also susceptible. Fresh underseal may be hiding serious corrosion.

Estimated cost: £300-£2,000Affects: 19972001Often appears around: Age-related

Typical symptoms

  • Bubbling paint around rear arches
  • Crusty sills and jacking points
  • MOT failure for structural corrosion

What to inspect before you buy

  • Inspect inner and outer sills
  • Check rear arches from underneath and behind plastic liners
  • Lift the boot carpet and check the floor for rot

CV Joint and Driveshaft Wear

ModerateSuspension & Chassis

The Puma front CV joints and boots deteriorate with age, leading to clicking on full lock and eventually joint failure. MOT testers often flag deteriorated or split CV boots.

Most affected: All models

Estimated cost: £150-£350Affects: 19972001Often appears around: 60,000+ miles

Typical symptoms

  • Clicking noise on full lock
  • Vibration under acceleration
  • Grease splattered on inner wheel arch

What to inspect before you buy

  • Inspect CV boots for splits or grease leakage
  • Listen for clicking on tight turns
  • Check the driveshaft for play

Engine Management and Oxygen Sensor Faults

ModerateEngine

The 1.7 VVT engine is sensitive to a failed heated oxygen sensor causing rough running, hesitation and poor idle. Coil pack failures and HT lead shorting from coolant leaking onto them via failed core plugs are also common.

Most affected: 1.7 VVT

Estimated cost: £60-£250Affects: 19972001Often appears around: 50,000-100,000 miles

Typical symptoms

  • Rough idle and hesitation
  • Engine management light
  • Misfire or poor cold starting

What to inspect before you buy

  • Drive the car fully warm and listen for rough running
  • Check for coolant around spark plugs (core plug leak)
  • Look for recent coil pack or sensor invoices

Coolant Leaks (Core Plugs and Thermostat)

ModerateCooling System

The 1.7 engine has core plugs near the spark plugs that can leak coolant onto the HT leads causing misfires. The thermostat also fails regularly causing the temperature gauge to fluctuate.

Most affected: 1.7 VVT

Estimated cost: £50-£200Affects: 19972001

Typical symptoms

  • Temperature gauge fluctuating
  • Misfire from coolant on HT leads
  • Sweet smell from engine bay
  • Low coolant level

What to inspect before you buy

  • Remove engine cover trim and check core plugs for coolant staining
  • Observe temperature gauge during test drive
  • Check coolant level

Buying Tips for the 1997 Ford Puma (First Generation)

  • Rust is the number one concern. Check the rear arches, sills, boot floor and under the plastic trims.
  • The 1.7 engine requires 5W-30 semi-synthetic oil; using the wrong grade can cause bore wear and misfires.
  • Check the heater works on all four settings; the resistor pack that controls fan speed is a known failure point.

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