Reliability Guide

Common Problems with the
2004 Mercedes-Benz A-Class (W168)

The final production year before the W169 replaced it. Late cars benefited from all accumulated fixes but age-related rust and gearbox issues remain the primary concerns. At these prices, economics often favour scrapping over major repairs.

What changed for 2004

  • Final production year
  • All known fixes applied
  • Windscreen wiper recall for 2002-2003 cars

Common MOT watch-outs

  • !Severe rust on arches, sills and floor
  • !CVT/Sequentronic failure
  • !Window regulator failures
3
Known Issues
2
Serious
1
Moderate
0
Minor

The 2004 period has 3 more issues than the Mercedes-Benz A-Class (W168) average across all year periods.

All Known Issues

Rear axle and floor corrosion

SeriousBodywork & Rust

Older W168s can corrode around the rear axle mounts and floor seams badly.

Estimated cost: £400–£1,500+Affects: 19982005Often appears around: Age-related

Typical symptoms

  • Corrosion advisories
  • Crunchy jacking points

What to inspect before you buy

  • Rear axle mount areas
  • Inner sills and floor seams

CVT / Sequentronic gearbox failure

SeriousGearbox & Transmission

The CVT and semi-automatic Sequentronic gearboxes can suffer from wear to the variator, clutch packs and mechatronic units. Repairs are often uneconomical on higher-mileage cars.

Most affected: A 140 CVT, A 160 CVT, A 190 Sequentronic

Estimated cost: £800–£2,500Affects: 19982005Often appears around: 60,000–100,000 miles

Typical symptoms

  • Whining noise from gearbox
  • Judder when pulling away
  • Car goes into limp mode

What to inspect before you buy

  • Smooth pull-away from standstill
  • Full gearbox service history
  • Check for whining under load

Water ingress and electrical faults

ModerateElectrics & Electronics

Blocked sunroof drains and degraded door seals allow water into the cabin, which can corrode underfloor electronics and wiring connectors, causing random warning lights and intermittent faults.

Estimated cost: £100–£600Affects: 19982005Often appears around: Age-related

Typical symptoms

  • Damp carpet in footwells
  • Random dashboard warning lights
  • Intermittent electrical gremlins

What to inspect before you buy

  • Check footwells and spare wheel well for damp
  • Operate all electric windows and mirrors
  • Inspect door and sunroof seals

Buying Tips for the 2004 Mercedes-Benz A-Class (W168)

  • Only consider if truly rust-free underneath
  • Full Mercedes service history does not guarantee reliability
  • Independent specialist much cheaper than main dealer for repairs

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