IsItAGoodCar

Common Problems with the
2005 Volvo S60 (P2)

The facelift sharpened the styling and cabin, and later S60s generally feel more modern and better resolved than early cars.

What changed for 2005

  • •Facelifted lights and trim
  • •Interior revisions
  • •Engine and gearbox updates

Common MOT watch-outs

  • !Front suspension wear
  • !Rear brakes
  • !Electrical warning lights
3
Known Issues
1
Serious
2
Moderate
0
Minor

The 2005 period has 2 more issues than the Volvo S60 (P2) average across all year periods.

All Known Issues

AW55 automatic gearbox flare and valve-body wear

SeriousGearbox & Transmission

Five-speed automatics can flare between gears, thump into drive or slip once warm if fluid changes have been ignored.

Most affected: 2.4 auto, 2.5T Geartronic, D5 auto, T5 Geartronic

Estimated cost: £600–£2,000Affects: 2000–2008Often appears around: 90k-160k miles

Typical symptoms

  • •RPM flare on upshift
  • •Harsh engagement into drive
  • •Gearbox gets worse once hot

What to inspect before you buy

  • ✓Full hot road test
  • ✓Fluid-change history
  • ✓Any valve-body or gearbox rebuild invoices

PCV system blockage and oil leaks

ModerateEngine

Five-cylinder petrol engines build crankcase pressure when the breather system blocks, pushing oil out of seals and making the engine smoky or sweaty.

Most affected: 2.4, 2.4T, 2.5T, T5

Estimated cost: £250–£650Affects: 2000–2009Often appears around: 80k-150k miles

Typical symptoms

  • •Whistling from dipstick area
  • •Oil leaks around cam seals
  • •Idle disturbance or smoke

What to inspect before you buy

  • ✓Glove test over the oil filler
  • ✓Inspect for heavy oil sweat
  • ✓Ask if the PCV system has been renewed

DIM cluster failure

ModerateElectrics & Electronics

The driver information module can lose gauges, warning messages or backlighting, making the S60 feel more broken than it really is.

Most affected: All S60 P2 models

Estimated cost: £150–£400Affects: 2000–2007Often appears around: Age-related rather than mileage-related

Typical symptoms

  • •Dead gauges
  • •Warning messages flicker or disappear
  • •Intermittent instrument illumination

What to inspect before you buy

  • ✓Watch the cluster over the full drive
  • ✓Tap-test or warm-cabin test for intermittent faults
  • ✓Look for specialist repair labels

Buying Tips for the 2005 Volvo S60 (P2)

  • ✓Geartronic cars should shift cleanly from cold and stay smooth once hot; flare or a thump into drive is a proper warning sign
  • ✓Five-cylinder petrols need proof the PCV system has been renewed before crankcase pressure pushes oil out of seals
  • ✓Watch the instrument cluster carefully during the whole drive because intermittent DIM faults are common and annoying
  • ✓A well-kept D5 or 2.4T with evidence of suspension work is usually a better used buy than a cheap performance-looking car on old parts
2000–2004 Volvo S60 (P2)2006–2007 Volvo S60 (P2)

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Other Volvo S60 (P2) Year Periods

2000–200420052006–200720082009

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