UK Buyer Reliability Guide3 Known Faults Documented

Volvo S60 (P2) Common Problems & Reliability

The P2 S60 is one of the more characterful used Volvo saloons: comfortable, quick enough in the right spec and usually durable, but gearbox behaviour, crankcase breathing and dashboard electronics separate the good cars from the tired ones.

5
Generation Periods
3
Known Issues
1
Critical Faults
2
Moderate Issues

Select a Model Year Period

Detailed fault breakdown, symptoms, and estimated repair bills by production year.

Most Common Volvo S60 (P2) Faults & Repair Costs

High Risk

AW55 automatic gearbox flare and valve-body wear

Est. Cost£600–£2,000

Five-speed automatics can flare between gears, thump into drive or slip once warm if fluid changes have been ignored.

Warning Signs:

RPM flare on upshift, Harsh engagement into drive, Gearbox gets worse once hot

Moderate Risk

PCV system blockage and oil leaks

Est. Cost£250–£650

Five-cylinder petrol engines build crankcase pressure when the breather system blocks, pushing oil out of seals and making the engine smoky or sweaty.

Warning Signs:

Whistling from dipstick area, Oil leaks around cam seals, Idle disturbance or smoke

Moderate Risk

DIM cluster failure

Est. Cost£150–£400

The driver information module can lose gauges, warning messages or backlighting, making the S60 feel more broken than it really is.

Warning Signs:

Dead gauges, Warning messages flicker or disappear, Intermittent instrument illumination

Essential Pre-Purchase Step

Buying a used Volvo S60 (P2)? Always check for hidden finance and write-off history.

Mechanical problems are only half the battle. Over 1 in 3 UK used cars checked have unpaid finance or accident write-off records that could cause you to lose the car or thousands in value.

Inspection Checklist for Volvo S60 (P2) Buyers

Geartronic cars should shift cleanly from cold and stay smooth once hot; flare or a thump into drive is a proper warning sign
Five-cylinder petrols need proof the PCV system has been renewed before crankcase pressure pushes oil out of seals
Watch the instrument cluster carefully during the whole drive because intermittent DIM faults are common and annoying
A well-kept D5 or 2.4T with evidence of suspension work is usually a better used buy than a cheap performance-looking car on old parts