UK Buyer Reliability Guide3 Known Faults Documented

Volvo S90 (SPA) Common Problems & Reliability

The Volvo S90 (2016–2024) is the executive saloon counterpart to the V90, featuring an elongated wheelbase, sleek coupe-like proportions, and a serene, minimalist interior. Offering a peaceful alternative to German executive saloons like the BMW 5 Series and Mercedes E-Class, it delivered exceptional safety and luxury before Volvo streamlined its UK saloon lineup.

3
Generation Periods
3
Known Issues
1
Critical Faults
2
Moderate Issues

Select a Model Year Period

Detailed fault breakdown, symptoms, and estimated repair bills by production year.

Most Common Volvo S90 (SPA) Faults & Repair Costs

High Risk

ERAD (Electric Rear Axle Drive) Failure on T8 Recharge

Est. Cost£3,500–£8,000

Like other SPA hybrid models, the rear electric motor can suffer coolant ingress past seals, damaging internal bearings and disabling pure EV propulsion.

Warning Signs:

Whine from rear axle in electric mode, "Propulsion System Service Required" message, Petrol engine runs continuously

Moderate Risk

Front Suspension Lower Control Arm Bushing Wear

Est. Cost£350–£750

The heavy executive saloon chassis accelerates wear on front hydro-bushings, leading to knocks over urban speed bumps and front-end tramlining.

Warning Signs:

Clonking noise over sharp road imperfections, Vibration through steering under moderate braking, Uneven front tyre wear

Moderate Risk

D4/D5 Diesel EGR Cooler Soot Blockage & Leakage

Est. Cost£450–£1,100

On high-mileage or town-driven D4 and D5 diesel models, the EGR cooler and valve can clog with soot or develop internal coolant leaks, triggering limp mode and coolant loss.

Warning Signs:

Check Engine Light with EGR flow codes, Gradual coolant level drop without external puddles, Sluggish acceleration

Essential Pre-Purchase Step

Buying a used Volvo S90 (SPA)? Always check for hidden finance and write-off history.

Mechanical problems are only half the battle. Over 1 in 3 UK used cars checked have unpaid finance or accident write-off records that could cause you to lose the car or thousands in value.

Inspection Checklist for Volvo S90 (SPA) Buyers

On T8 Recharge PHEV models, verify ERAD rear axle motor is quiet under electric load
Check for software updates on the Sensus / Google infotainment system
Inspect the front suspension lower control arm bushes for splits or play
Ensure all safety tech (Pilot Assist, City Safety) initializes correctly without dash warnings