2004 Citroen Relay 2.8L Diesel · CE04 ECV

The vehicle presents a significant roadworthiness risk due to a worsening trend in structural integrity. While the most recent test on 24 February 2026 at 149,069 miles resulted in a pass, this followed a severe failure just six days earlier. During that February 2026 failure, the tester identified extensive corrosion across multiple integral body structures, including the offside inner sill, centre sill, outriggers, and the nearside rear inner quarter. The fact that the vehicle passed shortly after with only a corroded centre box suggests that while some repairs were made, the underlying pattern of heavy structural decay is persistent and potentially systemic. The mileage accumulation is consistent with a vehicle of this age, averaging approximately 6,776 miles per year over its 22-year lifespan. The records show steady usage, with the mileage increasing from 116,989 in November 2019 to 149,069 in February 2026. There are no significant gaps in the testing frequency, as the vehicle has undergone annual inspections throughout this period. This regular testing has provided a clear, albeit concerning, longitudinal view of the vehicle's deteriorating condition. A prospective buyer must prioritise a thorough physical inspection of the chassis and all structural mounting points. The MOT history reveals a chronic pattern of corrosion affecting the sills, outriggers, floor pans, and wheel arches, dating back to at least 2019. The frequent failures involving suspension component mountings and integral body structures indicate that the vehicle's structural rigidity is under constant threat. Any recent repairs to the corrosion must be scrutinised to ensure they are not merely cosmetic patches over deep-seated rot. Beyond the structural concerns, the mechanical history shows recurring issues with suspension components and drivetrain consumables. The records note multiple instances of worn ball joints, excessive play in wheel bearings, and split CV boots, most notably during the heavy failure in November 2022. Previous issues with brake imbalance, seized load sensing valves, and excessive exhaust emissions also suggest that while the vehicle is being maintained to pass its MOT, the underlying mechanical health requires close attention. A detailed inspection of the suspension bushes, drive shafts, and braking system is essential.