2011 Ford Transit 2.2L Diesel · YT61 RXG

The vehicle presents a concerning roadworthiness profile, characterized by a maintenance trend of worsening structural integrity and mechanical neglect. While the vehicle passed its June 2025 test at 121,936 miles, this success followed a major failure just two weeks prior at 121,921 miles. The recent failure revealed critical structural weaknesses in the sills due to excessive corrosion on suspension mounting areas, indicating that the vehicle is reaching a stage where the chassis integrity is being compromised by advanced rust. At 121,936 miles, the Ford Transit has averaged approximately 8,129 miles per year over its fifteen-year lifespan. However, the data shows a significant gap in testing history between January 2024 at 115,614 miles and the June 2025 failure, during which over 16,000 miles were covered. While the low annual mileage is typical for a commercial vehicle, the lack of consistent monitoring during this period likely masked the rapid progression of the corrosion and mechanical wear identified in the most recent reports. A prospective buyer must conduct a thorough physical inspection of the lower sills and suspension mounting points, as the 2025 failure specifically highlighted structural thinning that significantly reduces strength. There is also a recurring and unresolved issue with brake pipe corrosion covered in grease, which has been noted in every test since at least 2021. The presence of grease on these pipes is a red flag as it often indicates an attempt to mask active corrosion rather than replace the components. Furthermore, the engine requires close scrutiny for the excessive oil leak reported during the June 2025 failure. The mechanical history also notes previous issues with the offside front wheel bearing and worn suspension arm bushes, both of which should be checked for play or noise. Given the history of pitted and scored brake discs across multiple axles, the vehicle likely requires significant investment in the braking system to ensure long-term reliability.