Common Problems with the
2003–2005 MG Rover Rover 25 / MG ZR

We've identified 4 known issues that can affect the 2003–2005 MG Rover Rover 25 / MG ZR. 1 of these are serious faults that could be expensive to repair.

4
Known Issues
1
Serious
3
Moderate
0
Minor

The 2003–2005 period has 2 more issues than the MG Rover Rover 25 / MG ZR average across all year periods.

All Known Issues

K-Series Head Gasket Failure

SeriousEngine

The standard gasket can fail due to plastic dowels and overheating.

Estimated cost: £500–£800Affects: 19992005

Typical symptoms

  • Oil/Coolant mixing
  • Overheating

What to inspect before you buy

  • Expansion tank and oil cap

SCU / BCU Relay Failure (Pektron)

ModerateElectrics & Electronics

Models from 2003 onwards use a Pektron Security Control Unit. The internal relays fail, affecting windows, wipers, central locking, and alarm.

Estimated cost: £150–£300Affects: 20032005

Typical symptoms

  • Intermittent wipers
  • Central locking not working
  • Horn failure
  • Fobs not responding

What to inspect before you buy

  • Test every electrical switch and the key fobs multiple times

Rusting Rear Arches

ModerateBodywork & Rust

Water gets trapped behind the lip of the rear wheel arches, causing rust to rot through from the inside. This is a common MOT advisory.

Estimated cost: £300–£600Affects: 19992005

Typical symptoms

  • Bubbling paint on the rear arch edges
  • Visible corrosion
  • MOT advisory on arches

What to inspect before you buy

  • Feel the inner lip of the rear arches for crusty rust

Sunroof and Tailgate Leaks

ModerateBodywork & Rust

The sunroof drains and tailgate seals are known to leak, causing damp carpets and a musty smell in the cabin. Water can also affect electrical components.

Estimated cost: £50–£200Affects: 19992005

Typical symptoms

  • Wet carpets
  • Damp smell in the cabin
  • Water pooling in the boot

What to inspect before you buy

  • Check the carpets for dampness
  • Inspect the sunroof drains and tailgate seals

Buying Tips for the 2003 MG Rover Rover 25 / MG ZR

  • Always check the oil and coolant for signs of mixing (HGF).
  • Check the rear arches for rust.
  • Ensure all key fobs work, as programming new ones to the SCU can be tricky.

Browse 2003–2005 MG Rover Rover 25 / MG ZR in our Directory

View MOT history, registration data, and reliability scores for 2003–2005 MG Rover Rover 25 / MG ZR vehicles.

View 2003–2005 Directory

Other MG Rover Rover 25 / MG ZR Year Periods

Looking at a specific 2003 MG Rover Rover 25 / MG ZR?

Enter the registration number to check its full MOT history, outstanding finance, write-off status, and more.

Free Vehicle Check